Custom Size Foam Mattress Made to Order: Bakkie, Caravan and Custom Cut Foam (2026)
Quick answer: Mr Mattress manufactures custom size foam mattresses to order in our own South African factories: bakkie mattresses, caravan and campervan mattresses, truck sleeper mattresses, sleeper couch and futon replacements, boat bunks and any non-standard bed size. You send the measurements, we send a free quote, and your mattress is cut to the centimetre. No pricing lists here because every job is different; every quote is free and comes back fast.
What we cut
Bakkie mattress
Measured to your load bin or canopy, in a firm high-density foam that handles being slept on over a hard bed. The classic South African road trip upgrade: tell us the make and model or send bin measurements.
Caravan and campervan mattress
Cut corners, tapered sides, curved fronts and split two-piece builds for island beds and dinette conversions. If your caravan mattress is an odd shape, that is exactly the work our cutters do daily.
Truck sleeper mattress
Sized for truck cab bunks, in dense foam that survives every night use on the road.
Sleeper couch and futon replacement
Replace a tired sleeper couch or futon pad with fresh foam cut to the frame, including thinner fold-friendly builds.
Boats, trailers and everything else
Boat bunks, roof-top tents, trailer conversions, window seats, camp beds and non-standard antique bed frames. If it has measurements, we can cut foam to it.
Non-standard bed sizes and heights
Longer, shorter, narrower, wider, thinner or lower than standard. This includes lower-height builds where a standard mattress sits too tall on a high base.
How it works
| Step | What happens |
|---|---|
| 1. Measure | Length, width and maximum height in centimetres. For shaped cuts, measure the straight sides and the cut, or send a photo with measurements written on it. |
| 2. Get your free quote | Send the measurements on WhatsApp or the form below. We confirm the shape, foam grade and cover with you and send a firm quote, usually within one business day. |
| 3. We cut and deliver | Your mattress is manufactured to order in our own factory and delivered nationwide. |
Frequently asked questions
Can you make a custom size foam mattress in South Africa?
Yes. Mr Mattress cuts high-density foam mattresses to your exact measurements in our own factories: bakkie and truck mattresses, caravan and campervan mattresses with cut corners or tapered edges, sleeper couch and futon replacements, boat bunks and non-standard bed sizes. Every custom job is priced on a free quote.
How do I measure for a bakkie or caravan mattress?
Measure the length, width and the maximum height that fits your space, in centimetres. For caravan mattresses with a cut corner or curve, measure the straight sides and the depth of the cut, or send us a photo with measurements written on it over WhatsApp and we will confirm the shape with you before cutting.
What does a custom cut mattress cost?
Every custom job is quoted individually, because the price depends on the dimensions, foam grade and cover you choose. Send your measurements on WhatsApp or the quote form and we respond with a firm quote, usually within one business day.
How long does a made-to-order mattress take?
Custom-cut mattresses are manufactured to order in our own factories. Typical turnaround is confirmed on your quote, and delivery is available nationwide.
Can you make my mattress thinner or lower than standard?
Yes. Thinner and lower builds are one of our most common custom requests, for caravans, bunks, sleeper couches and beds where a standard-height mattress sits too tall. Tell us the maximum height you want and we cut to it.
Related: Specialty and institutional mattress hub · Extra-length mattresses · Foam mattresses · Our stores
Reviewed by Andries Taljaard, Founder of Mr Mattress.